Transform your dinner routine with our incredible foil pack garlic butter sausage & veggies recipe. Featuring succulent smoked sausage, tender red potatoes, sweet corn, and crisp green beans, this meal is a symphony of flavors. Everything is tossed in a simple yet potent seasoning blend, enriched with a pat of butter, and cooked to perfection on the grill or in the oven. Best of all, these delightful foil pack dinners can be prepped in just 15 minutes, making them an ideal choice for busy weeknights, camping adventures, or easy entertaining!

If you’re a fan of convenient and delicious tin foil meals, be sure to explore some of our other favorites: Hearty Hobo Foil Packets, a savory Tin Foil Jambalaya, or our mouth-watering Foil Pack Philly Cheesesteak Dinners.

Garlic Butter Sausage & Veggies Foil Packs: A Culinary Revelation

Foil pack meals are more than just a camping tradition; they are a culinary revelation for anyone seeking convenience without sacrificing flavor. When the weather heats up, or when you simply need a quick, no-fuss dinner, these individual packets become your best friend. They offer unparalleled ease in preparation, minimal cleanup, and a fun, personalized dining experience that even the pickiest eaters adore.

Our Garlic Butter Sausage & Veggies foil packs check all these boxes and more. This recipe consistently delivers on deliciousness, simple assembly, and effortless cleanup, guaranteeing it will be a smash hit with everyone at your table. My own children are absolutely obsessed with this meal, often asking for seconds!

For those hesitant about cooking directly in foil, don’t worry! We’ve included comprehensive “Alternative Cooking Methods” below, ensuring you can still savor this incredible dish using your preferred kitchen tools.

Why Choose Foil Pack Dinners? The Ultimate Convenience

Foil pack dinners have gained immense popularity for a multitude of reasons, making them a staple in modern kitchens and outdoor adventures alike. Beyond their undeniable ease, they offer several unique advantages:

• Effortless Cleanup: The most celebrated benefit! Once dinner is done, simply discard the foil. No greasy pans, no scrubbing — just pure enjoyment and minimal post-meal chores.
• Flavor Infusion: Sealing ingredients in foil creates a steamy, flavorful environment. All the seasonings, butter, and natural juices meld together beautifully, tenderizing the contents and concentrating their tastes for an incredibly aromatic and delicious result.
• Customization for Every Palate: Each person can have their own personalized packet. This is fantastic for families with varying dietary preferences or picky eaters, allowing everyone to choose their favorite veggies or adjust seasoning levels.
• Versatile Cooking Methods: From grilling over an open flame to baking in the oven or even cooking directly on a campfire, foil packs adapt to almost any heat source, making them perfect for any occasion, indoors or out.
• Quick Preparation: With a little chopping and mixing, your meal can be ready for cooking in under 15 minutes. This makes them ideal for busy weeknights when time is of the essence.
• Healthy Options: By steaming vegetables and lean proteins, foil packs can be a remarkably healthy way to cook, locking in nutrients and flavors without excessive oil.

Key Ingredients for Flavorful Foil Packs

The beauty of these garlic butter sausage and veggie foil packs lies in their simple yet wholesome ingredients. Here’s a closer look at what makes this dish so delightful:

• Fresh Sweet Corn: There’s nothing quite like the taste of fresh sweet corn in the summer! Its natural sweetness complements the savory sausage and earthy potatoes beautifully. Cutting corn into rounds can be a bit challenging; I highly recommend using a very sharp chef’s knife. Place the knife where you intend to cut, then cover the top of the blade with a thick kitchen towel. Use the palm of your hand to firmly press down on the towel-covered knife, applying steady pressure. You’ll need a bit of muscle here, but it’s the safest way to achieve clean rounds.
• Smoked Sausage: The star of the show, providing a smoky, savory depth of flavor. Any variety of pre-cooked smoked sausage will work wonderfully here. We personally love using a hardwood-smoked turkey or chicken sausage. Not only does it keep the meal on the healthier side, but its rich flavor profile is also incredibly satisfying. Feel free to use pork or beef sausage if you prefer.
• Minced Garlic: Fresh garlic is essential for that irresistible garlic butter aroma and taste. I strongly recommend mincing your own fresh garlic rather than using pre-minced jarred garlic. Freshly diced garlic infuses the entire packet with a more potent and vibrant flavor, and it’s less likely to burn during cooking compared to finer, store-bought minced garlic.
• Diced Potatoes: Potatoes are a fantastic addition, absorbing all the delicious garlic butter and seasoning. While any potato variety will work, we are particularly fond of baby red potatoes or Yukon gold potatoes for their creamy texture and thin, delicate skins. If you’re using potatoes with thin skins, you can absolutely leave the peel on. This not only saves you prep time but also adds extra fiber and a rustic texture to the dish. Just ensure they are thoroughly washed and diced into roughly ½-inch pieces for even cooking.
• Crisp Green Beans: Green beans add a touch of vibrant color, a slight crunch, and a fresh earthy flavor to the mix. They cook perfectly within the foil packets, becoming tender-crisp.
• Simple Seasoning Blend: The magic of these foil dinners truly shines through in their seasoning. Our blend is simple yet incredibly potent, designed to bring out the best in every ingredient. Don’t be shy about adding a little extra salt and pepper at the end; vegetables often need more seasoning than you might think to truly make their flavors pop!
• Unsalted Butter: Each individual packet receives a generous pat of unsalted butter. As it melts, the butter creates a rich, delicious coating for every single ingredient, ensuring maximum flavor and moisture. I opt for unsalted butter to give you complete control over the total sodium content in your meal, allowing you to season to your exact preference.

Expert Tips for Perfect Tin Foil Packets

Creating the perfect foil pack dinner is easy with a few simple guidelines. Follow these tips to ensure your garlic butter sausage and veggies turn out perfectly every time:

• Ensure a Tight Seal, Allow Room for Steam: It’s crucial to fully seal your foil packets to trap all the delicious steam and flavors. However, avoid compacting the ingredients too tightly. Leave a little bit of air space inside the packet for steam to circulate. This steamy environment is what helps the vegetables cook evenly and tenderly.
• Generously Spray the Foil: To prevent your delicious vegetables and sausage from sticking to the foil, make sure to generously spray the inside surface of each foil sheet with cooking spray. This creates a non-stick barrier and makes serving and cleanup even easier.
• Season to Taste at the End: While our seasoning blend is robust, the exact amount of salt and pepper needed can vary based on your personal preference and the natural saltiness of your sausage. After carefully pulling the foil packs from the oven or grill, let them cool for a few minutes. Then, open one and taste for seasoning. A pinch more salt and/or pepper can often make all the flavors truly come alive!
• Always Use Heavy-Duty Foil: This is a non-negotiable tip for foil pack cooking. Heavy-duty aluminum foil is thicker and more durable than regular foil, which means it’s far less likely to rip, tear, or puncture during handling and cooking. This ensures that all your delicious ingredients and juices stay securely contained within the packet.

Garlic Butter Sausage & Veggies: Versatile Cooking Methods

One of the greatest aspects of this Garlic Butter Sausage & Veggies recipe is its adaptability. Whether you’re at home or out in nature, there’s a cooking method that suits your needs. I’ve thoroughly tested this recipe across various heat sources to provide you with optimal timing. Remember, actual cooking times can vary depending on your appliance’s specific heat output and the size of your vegetable cuts. My best advice is to check one packet at a time. Keep in mind that every time you open a packet to check, it releases accumulated steam, which can add a few extra minutes to the cooking time compared to other unopened packets.

• Stovetop (No Foil, Skillet/Dutch Oven): This method is perfect if you prefer not to use foil or if you’re cooking indoors.
  
  Place the entire sausage and veggie mixture (excluding the corn, which cooks faster) into a large Dutch oven or divide it into a large skillet over medium-high heat. Stir occasionally, allowing the vegetables to become crisp-tender, which typically takes about 12-15 minutes. Add extra butter or olive oil as needed to prevent sticking and enhance flavor (a combination of both works wonderfully on the stovetop). You can grill or boil the corn cobs separately, or stir in frozen corn kernels towards the end of the cooking process for convenience.
• Oven (No Foil, Sheet Pan): For a hands-off approach without foil, the oven is your friend.
  
  Use an extra-large sheet pan, or two smaller ones, and line it meticulously with parchment paper, ensuring no part of the tray surface is exposed. Spread all the ingredients onto the sheet pan, making sure they have plenty of space and aren’t overlapping too much; this promotes even roasting. Distribute the pats of butter evenly over the top of the mixture. Bake at 425 degrees F (220 degrees C) for approximately 30-35 minutes, flipping or stirring the ingredients once at the halfway mark to ensure uniform cooking and browning.
• Oven (Foil Packs): The classic indoor foil pack method for easy cleanup.
  
  Divide the prepared mixture evenly onto 4-6 sheets of heavy-duty foil. Wrap each packet securely, ensuring the foil is completely sealed to trap steam, but leave enough room for steam to circulate inside. It’s important to use only one sheet of heavy-duty foil per pack; doubling up can hinder proper heat transfer and cooking. Place the foil packs directly on your oven racks. (While you can place them on a sheet pan for easier placement and removal, it’s not strictly necessary). Bake for 30-40 minutes. The cooking time allows for varying textures: at 30 minutes, vegetables will be crisp-tender, perfect for those who enjoy a bit of bite. At 35 minutes, they reach a delightful “crisp-tender” stage, which is our preferred doneness. For super-tender veggies, extend the baking time to 40-45 minutes.
• Grill (Foil Packs): Achieve a delicious smoky flavor outdoors.
  
  Evenly divide the mixture among 4-6 sheets of heavy-duty foil, sealing each one completely. Preheat your grill to medium-high heat, around 450 degrees F (230 degrees C). Place the foil packs directly on the grill grates and cook for 25-30 minutes. Make sure to check them at least once after 10-15 minutes; if the vegetables aren’t tender enough at this point, your grill may need to be hotter. Flip the packets once during the grilling process to ensure even cooking.
• Campfire (in Foil Packs): The quintessential camping experience!
  
  Divide the mixture evenly onto four sheets of heavy-duty foil and seal them tightly. Place the foil packs directly into the hot coals of a campfire. Cooking time can vary significantly, usually between 20-40 minutes, depending on the intensity of the coals. Flip the packets every 5 minutes to prevent burning and ensure even cooking. We’ve found that with good, hot coals, these can be perfectly cooked in about 20 minutes. Always exercise caution when handling hot foil packs from a campfire.

More Grilled & Foil Pack Delights

Once you master the art of foil pack cooking and grilling, a whole world of culinary possibilities opens up. Here are some more fantastic recipes perfect for your grill or foil packets:

• Foil Pack French Dip Sandwiches with a rich au jus dipping sauce.
• Grilled Flank Steak with Fresh Corn Salsa and creamy avocado.
• Grilled Chicken with Zesty Avocado Salsa and sweet fresh corn.
• Sweet Grilled Peaches served with ice cream and a delightful graham cracker crumble.
• Flavorful Pesto and Sausage prepared conveniently in foil packs.

Foil Pack Garlic Butter Sausage & Veggies

By Chelsea Lords

Garlic Butter Sausage & Veggie Foil Packs are loaded with smoked sausage, tender potatoes, sweet corn, and crisp green beans. Toss with a simple yet flavorful seasoning blend, add butter, and cook on the grill or in the oven for an incredibly easy and delicious meal. These dinners can be prepped in just 10-15 minutes!

Prep Time: 10 minutes

Cook Time: 25 minutes

Total Time: 35 minutes

Servings: 4 foil packs

Equipment

• Heavy-duty aluminum foil
• Grill or oven

Ingredients

Foil Packs

• 1 (13-ounce) package smoked turkey or chicken sausage, coined
• 2 cups baby red potatoes, unpeeled, 3/4 pound or 12 ounces, quartered (approx. 1/2-inch cubes)
• 2 cups green beans, 7 ounces, trimmed
• 3 ears fresh sweet corn, sliced into thick rounds (see note 1 below for cutting instructions)
• 4 large cloves minced garlic, about 2 tablespoons (freshly minced preferred)
• 4 to 6 tablespoons unsalted butter (1 tablespoon per packet)

Seasonings

• 1 teaspoon paprika
• 1-1/2 teaspoons dried parsley
• 2 teaspoons Italian seasoning
• 1/2 teaspoon garlic powder
• 1/2 teaspoon onion powder
• 3/4 teaspoon salt (adjust to taste)
• 1/2 teaspoon pepper (adjust to taste)
• Freshly grated Parmesan cheese (optional but highly recommended, for serving)
• Fresh parsley, chopped (optional but recommended, for garnish)
• Cooking spray (for foil)

Instructions

1. Preheat & Prepare: If using the oven, preheat it to 425°F (220°C). If grilling, prepare the grill by heating to medium-high (450°F / 230°C). Prepare 4–6 large sheets of heavy-duty foil (about 2 feet long each); lightly spritz the inside with cooking spray. Alternatively, for oven cooking without foil, line a large sheet pan with parchment paper for easy cleanup.
2. Prep Ingredients: Slice the smoked sausage into coins. Cut the baby red potatoes in half, then in half again, aiming for approximately 1/2-inch cubed pieces. Trim the ends of the green beans. Shuck the fresh corn and carefully slice it into thick rounds (refer to Note 1 below for safe cutting tips).
3. Combine & Season: In a large mixing bowl, combine the prepped sausage, corn rounds, green beans, potatoes, and minced fresh garlic. Add all the seasonings: paprika, dried parsley, Italian seasoning, garlic powder, onion powder, salt, and pepper. Toss thoroughly until all ingredients are well combined and evenly coated.
4. Assemble Packets: Divide the seasoned mixture evenly among the prepared sheets of heavy-duty foil. (For reference, I typically use 5 sheets of foil, with each packet containing about 2 cups or 315g of the mixture). Place 1 tablespoon of unsalted butter on top of the mixture in each foil packet. If using a baking pan, divide the butter pats evenly over the ingredients. Seal the foil packs tightly to completely enclose the contents, but ensure there is still some room for steam to circulate inside. Use only one sheet of heavy-duty foil per pack for proper cooking.
5. Cook:
   • Grill Method: Place sealed foil packs over pre-heated medium-high grill (450°F / 230°C) and grill for 25–30 minutes, or until the veggies reach your desired tenderness. Flip the foil packs at the halfway point (around 12-15 minutes) and check for doneness.
   • Oven (Foil Packs) Method: Place the foil packs directly on the oven rack (or on a sheet pan for easier handling). Bake for 30–40 minutes. At 30 minutes, the vegetables will be crisp-tender. 35 minutes usually yields perfectly crisp-tender veggies for most preferences, while 40-45 minutes will result in very tender vegetables.
   • Oven (Sheet Pan) Method: Bake the mixture on the prepared sheet pan at 425°F (220°C) for about 30–35 minutes, flipping or stirring the ingredients once at the halfway mark to promote even cooking.
   • Refer to the “Alternative Cooking Methods” section above for stovetop and campfire instructions.
6. Serve & Garnish: Carefully open each foil pack, being mindful of the hot steam that will be released. Garnish immediately, if desired, with fresh chopped parsley, additional salt and pepper to taste, and a generous sprinkle of freshly grated Parmesan cheese over the beans, potatoes, and sausage. Serve hot and enjoy!

Recipe Notes

Note 1: Safely Cutting Corn into Rounds: Cutting fresh corn into thick rounds can be tricky due to the cob’s shape. To do this safely, use a very sharp chef’s knife. Place the corn cob on a cutting board, decide where you want to cut, then position your knife. Place a thick kitchen towel over the top of the knife blade. Using the palm of your hand, press down firmly and steadily on the towel-covered knife, applying consistent pressure until the knife cuts through the cob. This method helps prevent the knife from slipping.

Make Ahead of Time: These packets are excellent for meal prep! You can assemble everything except the potatoes ahead of time. Potatoes tend to brown and oxidize when cut and stored for too long before cooking. For best results, cut and add the potatoes to the mixture just before you plan to grill or cook the foil pack meals.

Storage & Reheating: Store any leftover cooked foil pack contents in an airtight container in the refrigerator for up to 3 days. For longer storage, you can freeze the assembled (uncooked) foil packs (without the butter, as butter can sometimes change texture when frozen and reheated in this way) for up to 3 months. To reheat cooked leftovers, or to cook frozen assembled packs, warm them in the oven or on the grill until heated through and the vegetables are tender.

Nutrition

Serving: 1 serving | Calories: 560 kcal | Carbohydrates: 43g | Protein: 18g | Fat: 37g | Saturated Fat: 16g | Trans Fat: 1g | Cholesterol: 96mg | Sodium: 822mg | Potassium: 1168mg | Fiber: 7g | Sugar: 10g | Vitamin A: 1357IU | Vitamin C: 31mg | Calcium: 85mg | Iron: 4mg

Nutrition information is automatically calculated and should only be used as an approximation.